How HexClad Uses PostPilot to Convert Email Subscribers

Good cookware is an investment, so people tend to put a lot of thought into pots and pans. They read reviews, research materials and compare brands. 

That’s why fast-growing cookware company HexClad has invested in making its brand visible across multiple broad channels. 

In the past couple of years, HexClad has run TV spots during national baseball championships, linked up with Gordon Ramsay on a long-term strategic partnership, and ramped up its digital ad spending. 

Recently, it added another tool to its kit:  postcard campaigns. 

Homestead Studio, HexClad’s digital growth agency, used PostPilot’s direct mail capability to help double the company’s sales. 

In this case study, we’ll explore how HexClad used PostPilot's MailMatch feature to convince email subscribers to make their first purchase and a winback to bring lapsed VIPs back. 

The Problem: Ads Drive Awareness, Not Always Sales

TV commercials, big-name endorsements, and a steady flow of paid social ads meant HexClad’s email list was growing fast. 

The brand’s flagship acquisition product — a 13-piece set of pots and pans that sells for around $700 — is far from an impulse buy, though. 

“With cookware, you're evaluating HexClad, All-Clad, all these different cookware companies,” Sappington said. “You’re not just looking for fashion; you're looking for function as well.”

He recognized that many of the brand's new email subscribers would need an extra nudge to take the plunge and hit “purchase.”

"Giving people something that they can hold lets us stay top of mind."

BFCM presented an ideal opportunity: the set was marked down to $600. Plus, HexClad had a range of newer standalone products to promote, including a five-quart Dutch oven and a Japanese Damascus steel knife set. The brand had good reason to get the word out.

The Promise: A Persuasive Postcard Delivered to Warm Prospects

With tens of thousands of potential customers signed up for its email list, HexClad was a great candidate for PostPilot’s MailMatch product. MailMatch lets brands send direct mail campaigns to prospects based on email addresses alone, identifying physical addresses with a proprietary process.

Sappington also wanted to reengage existing customers who hadn’t purchased in a while. Even if they already had a set of pots and pans, they might not have heard of the brand’s professional-grade pepper grinder. 

A physical mailing reinforced HexClad’s bona fides and ensured that both devotees and newcomers kept the products in mind as they did their holiday shopping.

“It was a nice brand play during a time when HexClad had tons of eyeballs on it,” Sappington said.

The Postcard: Cutting Through the Noise and Converting

These days, customers’ email inboxes are filled with marketing blasts from every brand they’ve ever engaged with. With PostPilot, HexClad could put a glossy postcard with elegant imagery and an enticing offer right in their hands. 

“I think giving people something that they can hold and put on their fridge or have in their mail stack lets us stay top of mind,” Sappington said. In a digital world where everyone has a million tabs open at any given time, “having a physical presence is a nice reminder.”

The MailMatch campaign went out to more than 21,000 people who had signed up for the brand’s email list, but never converted. That segment helped drive $800,000 in sales during the campaign window — an especially huge win for an audience that was brand new to HexClad.

Alongside the deal, the front of the card featured a close-up shot of HexClad’s signature non-stick hybrid pan, showcasing the innovative technology that has made the brand so popular with home chefs and pros alike. The back presented an invitation to “upgrade your holiday experience” and “shop the sale” with a QR code leading directly to HexClad’s homepage.

The company had recently refreshed its branding, so its design team handled the postcard creative in-house. But Sappington said he’s leveraged PostPilot’s expertise for other clients and has found the process super-streamlined.

The Payoff: Seven-Figure Results from a BFCM Campaign

HexClad’s postcard campaigns were a resounding success, helping drive nearly $1.4 million in sales during a crucial sales period.

Another highlight was the VIP winback, which was sent to 3,329 customers who had purchased from the brand at least three times but hadn’t placed an order in at least 70 days.

This group of diehard fans spent $143,900 on new products during the campaign, suggesting that HexClad’s investments into category extensions are giving shoppers a reason to keep coming back for more.

Sappington is thrilled to deliver such impressive results for his client, and his team’s work helped double HexClad’s business in 2022.

"Jason Panzer, HexClad’s president recently told me, 'We look for our partners to not just be executioners, but also be advisors,’” Sappington said. “Bringing things like PostPilot to the table that they didn't have the capacity themselves, they were really appreciative of that.”

The Postscript: Optimizing for Even Bigger Results

Now that the team has seen the potential of postcards, it plans to refine its strategy to grab customers’ attention at the mailbox and maximize sales. 

PostPilot’s user-friendly interface makes it easy to run test campaigns and discover what resonates with a given audience in real time. 

As the brand continues to leverage mass channels to turn HexClad into a household name and get people familiar with the brand and interested in its products, it views PostPilot as a multiplier to close the deal.

“With a high AOV product that takes multiple touch points to get someone to purchase, this is a really good opportunity,” he said. “We’ve had a lot of success.” 

Contact us to get your direct mail campaign cooking today.

Next Case Study

HexClad Built a 7-Figure Programmatic Direct Mail Program with PostPilot

The cookware experts drove nearly $3M over BFCM and continue to expand their evergreen direct mail strategies.

Direct Mail Is “Instrumental” in Driving Repeat Purchases for M&S Meats

PostPilot helped the 80-year-old premium jerky brand increase YoY holiday revenue by 110%.

Gozney Retargets & Converts Anonymous Website Visitors with Direct Mail

The outdoor pizza oven brand drove $100k+ in revenue and a 10X+ ROAS acquiring new customers with SiteMatch.

Plum Deluxe Scales Handwritten Birthday Wishes with PostPilot

The community-powered gourmet tea brand adds a personal touch (at scale) for thousands of customers with PostPilot.

Bones Coffee Sees “Explosive” Results with Postcards

With their first two mailers, the company drove nearly $100k in sales and brought thousands of customers back into the fold.

How Direct Mail Became an Essential Marketing Channel for Dr. Squatch

The rocketship CPG brand chose PostPilot for its concierge service and superior analytics.

Pourri Smashed Its Black Friday Goals with PostPilot

Direct mail gave the home fragrances brand a 10% incremental revenue boost, outperforming every other channel.

WINPRO Pet Uses Direct Mail to Reach *All* Its Customers

The pet supplements brand knows that direct mail connects when email can’t.

Cardalogs: A New Acquisition Channel for Misook

The women’s fashion brand tried prospecting with a faster, more flexible alternative to catalogs. It got a 3.4x ROAS.

Wine by Lamborghini Wins at Retention with PostPilot

Holiday campaigns and automated flows keep luxury customers coming back—generating more than 10x ROAS. 

Caden Lane Leans Into PostPilot for Cold Prospecting

Direct mail scored the stylish and fast-growing baby brand a 3.8x ROAS on a first-touchpoint campaign.

Rock City Lab Reactivates Subscribers with Postcards

The ecommerce marketing agency uses direct mail to bring lapsed subscribers back — at 7X the rate of organic reactivation.

Laird Superfood Supercharges Retention With Postcards

Laird Hamilton’s plant-based food brand reengaged thousands of lapsed VIPs and saw 12x ROAS on a single campaign.

Obvi Drives Profits with Automated Postcard Campaigns

The rocketship supplements brand wanted to offset high ad costs and reach dormant customers. They scored 1000%+ ROIs.

Ezra Firestone's BOOM! Achieved a 2600% ROI with Postcards

Ecom legend Ezra Firestone knows how to retain customers. Get his direct mail playbook to drive retention and profits.

Dr. Brandt Uses Postcards to Reach Lapsed Customers

The popular skincare brand relies on PostPilot to mitigate the high cost of online ads and email deliverability issues.

Grande Cosmetics Keeps VIPs Coming Back with Direct Mail

The cult beauty brand generated more than $276,000 from a single postcard campaign. Now, it’s going deeper.

Beardbrand Wins Back “Unreachable” Customers with Easy, Effective Postcards

The OG mens grooming brand needed a way to reach and reactivate top customers who didn't engage with email. They got buyers back and achieved a 10X return.

Promix Nutrition Uses Postcards to Get Into Customers’ Homes

Promix founder Albert Matheny was looking for more than ROI. He wanted to connect offline for stronger recognition, affinity, and credibility.

Orbit Baby Uses Postcards to Acquire High-AOV Customers

With MailMatch™, the DTC stroller brand could send direct mail based just on the emails of high-intent shoppers.

CYSM Hyper-Personalizes 100+ Direct Mail Campaigns

The shapewear brand uses direct mail for holidays, retention, VIP rewards, and more to Drive >10X ROAS.

Bulletproof Re-Engages Customers with Direct Mail + Email

Bulletproof solved the one-time-buyer problem by converting massive second-purchases and new subscribers.

Urbani Truffles Wins Back High-Value Customers with Postcards

Urbani used postcards to win back valuable customers they couldn’t reach online, and how they’re now integrating direct mail across their marketing strategy.

Oh!mino Uses Postcards to Get 60% of Customers Coming Back

CEO & founder Michael Maynard used automated direct mail to help lift reorder rates from 24% to 63%.

Privy CEO Ben Jabbawy on Driving 6% of Revenue with Postcards

Ben speaks with Jeremy Roberts, CMO of apparel brand Tradlands, on making direct mail a leading overall revenue channel.

Postcards Outperformed Email 18.5 to 1 for Morris 4X4

Studies show customers receiving direct mail marketing are more likely to spend more over time (higher LTV). Morris 4x4 put this theory to the test and the results were remarkable.

ATH Organics is Crushing ROI with Postcards

The supplements brand tests creative, offers, and personalization to optimize its direct mail campaigns.

Drag &
Scroll

Ready to increase your revenue?

Join thousands of ecommerce brands using PostPilot to acquire more customers & keep them coming back again (and again).

Try it risk-free
5.0 Shopify Rating

No contracts. No minimums.